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Power Supply Testing: The Automation Revolution You Can’t Afford to Miss

Power Supply Testing: The Automation Revolution You Can’t Afford to Miss

Did you know that 30% of test cycles in power supply testing are wasted due to inefficiencies in manual setups? This impacts production timelines and adds unnecessary costs. As industries demand more precision and faster turnarounds, Automated Test Equipment (ATE) systems are becoming a vital asset.

What is Automated Power Supply Testing, and Why is it Essential?

Automated power supply testing uses ATE test equipment to evaluate DC power supply units, programmable power supplies, and other power electronics without manual intervention. The system runs predefined test sequences, captures data, analyzes results, and generates reports, all while your engineers focus on higher-value work.

But why is automation in testing so important?

• Accuracy: Human error is minimized, ensuring consistent results.

• Speed: Automation accelerates the testing process, reducing cycle times.

• Cost Efficiency: Fewer resources are required for manual testing, leading to cost savings.

• Reliability: Automated tests deliver repeatable and reliable results every time, essential for industries where precision is crucial.

How Does an Automated Test Equipment (ATE) System Work?

Automated Test Equipment (ATE) systems work by simulating real-world operating conditions, measuring key parameters, and verifying performance.

These systems consist of several components.

1. Electronic Load: A programmable electronic load mimics the power demands that a device will experience during use, allowing engineers to simulate real-world stress conditions.

2. Programmable DC Power Supply: This supplies a controlled and variable output to the device under test (DUT). It is essential for testing various power requirements of different devices.

3. Control System: The control system automates the testing process, managing test sequences, collecting data, and analyzing results. Intepro’s PowerStar software powers this system, providing a hardware-independent, program-without-coding™ environment for customizable test routines, real-time monitoring, automated procedures, and detailed reporting, giving engineers full control without the need to write code.

4. Test Fixtures: Customized fixtures are used to hold and connect the DUT securely while the tests are performed, ensuring that the connections are stable and repeatable.

Intepro Systems: Leading the Way in Automated Power Testing

What if the process that’s been holding up your production times and inflating costs could be streamlined in one move? Intepro Systems is leading the charge, offering groundbreaking ATE systems that eliminate the inefficiencies of manual testing.

Our Procyon PTS 2100-10 is a configurable turnkey power test system capable of testing AC and DC power supplies, generators, and engine control units, as well as a wide range of associated electronics with precision. Some key features include:

• High-accuracy measurements for detailed performance analysis

• Customizable test profiles, allowing users to create specific test sequences based on their needs

• Scalability, enabling companies to scale their test systems as their requirements evolve

• Regenerative load technology to eliminate the usual load heat dissipation and save energy costs

• Commercial Off-The-Shelf (COTS) hardware platform

• 100+ predefined test routines in the standard library

• Real-time data monitoring and logging

• Integrated ATE power supply with bi-directional AC/DC capabilities for comprehensive testing

• Our PowerStar software ties everything together.

This system is ideal for industries that require highly reliable and efficient power testing, such as aerospace, automotive, and defense contractors.

With the Procyon PTS 2100-10, we aren’t just improving the process; but revolutionizing it, setting a new benchmark for speed, accuracy, and cost effectiveness in the industry.

Is Your Power Supply Testing Process as Efficient as it Could Be?

Automation isn't just about speeding up processes; it's about improving precision, cutting costs, and ensuring that the products we rely on are built to last. How much more efficient could your testing process be if you could automate and streamline it?

If you’re still using manual methods or inefficient systems, it might be time to consider the shift toward automated power supply testing. Reach out to Intepro Systems to learn how the Procyon PTS 2100-10 can revolutionize your testing procedures.

Company Contact:

Intepro Systems, Inc.
Andrew Engler
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(714) 953-2686 1
4662-E Franklin Avenue,
Tustin, CA 92780

Agency Contact:

Futurism Technologies, Inc.
30 Knightsbridge Road, Suite 525, Piscataway, New Jersey 08854, USA.
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Tel: +1 (732) 790-2938
Fax: +1 (302) 351-8845

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