Avionics & Aircraft Equipment
Testing avionics LRUs, ground power units, aircraft actuators and converters on 115/200 V 400 Hz AC, 28 VDC, 270 VDC. What you are proving is that the box keeps working when the aircraft bus misbehaves.
- Device under test
- avionics LRUs, ground power units, aircraft actuators and converters
- Bus
- 115/200 V 400 Hz AC, 28 VDC, 270 VDC
- Who buys this
- airframe and avionics suppliers qualifying to a platform spec
The 400 Hz bus is the whole game here, and the transient envelopes are what separate a source that can run this test from one that merely reaches the voltage.
Where programs get caught out
Peak, not RMS, sizes the source
The transient envelope reaches well above nominal. A source rated only on steady-state RMS will clip the surge and the test is invalid before it starts.
Frequency has to move, not just sit
Variable-frequency platforms need programmable df/dt, and a fixed-400 Hz source cannot run those clauses at all.
The DC bus is a second test program
28 V and 270 V clauses are a separate rig from the AC work. Programs routinely budget for one and discover the other late.
Where the standards have moved
Revision status changes what your report has to cite. Every note below carries the record it came from, retrieved on the date shown.
DO-160 Revision H is in disposition, and Section 16 was rewritten
RTCA SC-135 closed its Review and Comment on Revision H during 2025 with more than 2,000 member comments across all 26 sections. Section 16, Power Input, was revised specifically to be easier to apply across all aviation equipment, and the committee is dispositioning comments through the first half of 2026 with publication expected in the autumn. Nothing here changes the levels your source has to produce — it changes which document your test plan will cite by the time the report is written.
Source: RTCA 2025 Year-In-Review — RTCA. Retrieved 2026-08-24.
Revision H will expressly prohibit LISNs in Section 16
A line impedance stabilisation network distorts the waveform the equipment sees and gives the unit under test an unfair advantage, so it should not be used for Section 16 under any revision. Revision H makes that explicit. If your bench inherited a LISN from the Section 21 emissions setup, it comes out for power input work.
Source: EMC Testing to DO-160: Practical Insights for Sections 16, 18, and 19 — AE Techron, summarising a webinar with Patrick Andre, RTCA SC-135. Retrieved 2026-08-24.
MIL-STD-704F is still current, and it is not the test document
Revision F dates from 12 March 2004 with Change 1 of 5 December 2016. The DLA ASSIST record carries a Revision F Notice 4 validation dated 24 June 2026 and a next review due in June 2036 — there is no Revision G to design against. What 704 defines is the power at the equipment terminals; the test methods live in MIL-HDBK-704-1 through -8 and are individually numbered by power type (the SAC, TAC, SVF, TVF and SXF series). A statement of work that says "tested to 704F" without naming those method numbers has not specified a test.
Source: MIL-STD-704 document record — Defense Logistics Agency, ASSIST QuickSearch. Retrieved 2026-08-24.
Testing to a standard
The clause-by-clause limits, and what each standard deliberately says nothing about.
- MIL-STD-704F
Testing aviation to MIL-STD-704F
Turns on 400 Hz, voltage transients.
- RTCA DO-160G §16
Testing aviation to RTCA DO-160G §16
Turns on category-based test matrix, momentary interruptions.
- MIL-STD-461G CS101
Testing aviation to MIL-STD-461G CS101
Turns on audio-frequency ripple injection, series coupling onto power leads.
- MIL-STD-461G CS101
Testing aviation to MIL-STD-461G CS101
Turns on audio-frequency ripple injection, series coupling onto power leads.
- RTCA DO-160G §16
Testing aviation to RTCA DO-160G §16
Turns on category-based test matrix, momentary interruptions.
Equipment for this work
- AFC Series AC Source / Frequency Converter0.5 kVA – 2 MVAClean bulk AC source and frequency converter, supplied by Intepro as an alternative to rotary motor-generator conversion.
- EL+ vAC/DC Regenerative AC and DC Electronic Load7.5 kW – 160 kWRegenerative electronic load that sinks in AC and DC from one cabinet, 7.5kW to 160kW across 13 models, with an AC band reaching 400Hz. Absorbed energy returns to the grid instead of becoming heat.
- AN61(F) Series Programmable AC Test Power Supply500VA - 120kVAProgrammable AC, DC and AC+DC test source from 500VA benchtop units to 120kVA cabinets, with the pulse, step, sequence and harmonic modes the IEC 61000-4 immunity tests call for and 3-4 times peak current for surge testing.
- GE&EL AC/DC SiC-RS Rack Series Grid Simulator22.5 kVA – 30 kVAFour-quadrant regenerative grid simulator, AC electronic load and bidirectional DC source in a 7U rack unit — 30kW in 715mm of depth, on silicon-carbide switching, with a 10 to 400Hz band as standard.
Specifying a bench for aviation?
Send the clause you have to satisfy rather than a shopping list. An engineer will tell you what the rig has to do — including the parts of the program this equipment does not cover.
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